WE ARE
PROCESS IR
INNOVATIVE
FLEXIBLE
EFFICIENT
PROCESS IR

We are focussed on delivering a quality service to the Infrared Heat Treatment Processing Industry.
We aim to add value to your operations.

Process

Cereals

Starch gelatinisation to improved digestibility of food and feed products – increase digestibility of wheat up to 92% and barley up to 98%. Use in Young Animal diets, high energy feeds, horse food, pet food, consumer foods such as bakery ingredients, toasted products, rice flakes, rice flours, breakfast cereals, quick cook products.

Cocoa

Efficient and economic separation of cocoa bean shell from nib resulting is less breakage, contamination and larger, better quality nibs.

Soya Beans & Legumes

Elimination of anti-nutritional factors, improved taste, improved shelf life. Improved oil availability.

Brewing Adjuncts

Replacement for conventionally malted cereals, consistent brewhouse performance.

OUR EQUIPMENT

MICRONIZERS

  • Throughputs of 200kg/hr to 6,400kg/hr
  • Fully adjustable, flexible system to suit your process
  • Capable of continuous operation with minimal operator intervention
  • Up to 650kW Natural Gas or LPG Propane burners
  • 3 ph Electric 25kW support systems
  • Adjustable process time
  • Adjustable burner cooking height
  • Product level monitoring
  • Touchscreen PLC controlled
  • Gas safety system to control burners and ensure fail safe operation

ANCILLIARY SYSTEMS

  • Optional pre-feed systems including hoppers, conveyors, water damping system, magnets, sieves, cleaners
  • Optional takeaway systems including flaking mill, residual cooker or spark arrestor depending on application, cooler, bag filling, packing lines, tanker silos

OUR SERVICES

Spares & Service

We can support any type of Infrared process machine from heat treatment equipment, feed production or warehouse heating, with spare parts, servicing or upgrades.

Have a look at our spares site www.micronizingspares.co.uk If a spare part isn’t listed contact us as we can source most spares.

We highly recommend regular servicing of your equipment. Keep your equipment running at its best and increase its life, save energy usage and have a better process control.

Upgrades

We offer a number of upgrades to existing equipment of all types. These are all focussed on saving energy and therefore running cost. This can often lead to increased throughout for less energy consumption.

More efficient burners, better process control and highly optimised heat recovery systems can all be considered.

New Equipment

We offer a range of equipment built around our core Infrared processing machine. We are developing a full range of equipment to enable you to handle your entire In ‘Goods In to Goods Out’ process. We supply fully integrated lines or components of lines. Our system is modular meaning you can build a fully integrated process line with as many or as few features as you need, or only have the infrared processing machine. It is up to you. Our Engineers have many years of delivering projects from start to finish.

We have recently taken over production and support of the Micronizer range of Infra Red Processing equipment formerly supplied by Micronizing Company (UK) Ltd.

More information on new equipment
Burner Refurbishments

We are an environmentally focused organization, and as part of our commitment to reducing waste, we are providing our customers with sustainable solutions that help them reduce their environmental impact.

We have launched a burner refurbishment service. This service provides customers with a sustainable alternative to replacing their burners, which can help them reduce their environmental impact, reduce their costs, but retain performance.

We want to reduce waste by refurbishing existing burners back to original specification instead of just manufacturing new ones. This conserves resources and reduces waste. Our burner refurbishment service is just one example of how we are working to achieve this goal.

What do we do on a refurbishment?

We check the castings are sound then clean by shot blasting. We repaint and fit new ceramic tiles, packing, retainers, bolts and internal spreader.

When completed it will be a Process IR certified refurbishment confirming the refurbishment has brought the burner back to its original specification.

Return Refurb – Send us your old burner*. We will check it, refurbish it and bring it back to original specification and return to you. £175 each. £225 if additional machining is required.

Part Exchange – If you prefer to have new burners then if you return us an old burner* we will offer a part exchange against a new burner.

* Conditions apply. Old burner must have been originally supplied by Process IR or Micronizing Company (UK). Burner body and venturi must be in sound condition and not warped or cracked. Cost of transport are not included in the prices.

Call us on: +44 1473 760998

Email us on: sales@process-ir.co.uk

Process IR and sister site Micronizing Spares are here to provide you with as complete a service as we can for your Micronizing equipment. Please contact us if you can't find what you're looking for.

Micronizing Spares and Process IR are brands of Maze MH.

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